Idle ring detection for a multi-output power converter

ABSTRACT

A controller for use in a power converter with multiple outputs includes a discharge detect circuit coupled to receive a voltage signal from a transformer winding of the power converter to output a discharge signal in response to the voltage signal. A multi-output signal process and interface block is coupled to output request signals to the output selection drive and idle ring visibility logic circuit. An output selection drive and idle ring visibility logic circuit is coupled to receive the discharge signal from the discharge detect circuit and the output request signals from the multi-output signal process and interface block. An idle ring detection circuit is coupled to one of the plurality of output switches and coupled to output an idle ring output signal to generate a next request pulse.

BACKGROUND INFORMATION Field of the Disclosure

The present invention relates generally to flyback converters, and morespecifically, to multi-output power converters with idle ringdetection/visibility.

Background

Power converters with multiple outputs and constant current (CC) and/orConstant Voltage (CV) control are of interest and widely used due totheir benefits in cost, volume, and efficiency in applications thatrequire various levels of the regulated output voltages in CV mode, aswell as the controlled regulated current in CC mode. The multipleoutputs are applied over multiple loads and are independently controlledbased on each output load demand controlled and regulated.

In most of the multiple output converters developed so far only oneoutput may tightly be regulated. They may require multiple secondarywindings and magnetic components to be regulated independently thatwould increase cost and size of the power converter.

BRIEF DESCRIPTION OF THE DRAWINGS

Non-limiting and non-exhaustive embodiments of the present invention aredescribed with reference to the following figures, wherein likereference numerals refer to like parts throughout the various viewsunless otherwise specified.

FIG. 1 illustrates an example implementation of an example multi-outputpower converter with switches and including an example idle ringdetection/visibility block in accordance with the teachings of thepresent invention.

FIG. 2 illustrates an example implementation of an example multi-outputpower converter with a transistor and including an example idle ringdetection/visibility block in accordance with the teachings of thepresent invention.

FIG. 3 illustrates an example implementation of an output selectiondrive and idle ring visibility logic block included in a power converterof FIG. 1 or FIG. 2 in accordance with the teachings of the presentinvention.

FIG. 4 illustrates an example implementation of an idle ring detectionblock included in a power converter of FIG. 1 or FIG. 2.

FIG. 5 illustrates timing diagrams of various input and output signalsof the power converters of FIG. 1 or FIG. 2 with and without idle ringvisibility in accordance with the teachings of the present invention.

FIG. 6 illustrates an example flow diagram of various input and outputsignals of the power converters of FIG. 1 or FIG. 2 with and withoutidle ring visibility in accordance with the teachings of the presentinvention.

Corresponding reference characters indicate corresponding componentsthroughout the several views of the drawings. Skilled artisans willappreciate that elements in the figures are illustrated for simplicityand clarity and have not necessarily been drawn to scale. For example,the dimensions of some of the elements in the figures may be exaggeratedrelative to other elements to help to improve understanding of variousembodiments of the present invention. Also, common but well-understoodelements that are useful or necessary in a commercially feasibleembodiment are often not depicted in order to facilitate a lessobstructed view of these various embodiments of the present disclosure.

DETAILED DESCRIPTION

In the following description, numerous specific details are set forth inorder to provide a thorough understanding of the present invention. Itwill be apparent, however, to one having ordinary skill in the art thatthe specific detail need not be employed to practice the presentinvention. In other instances, well-known materials or methods have notbeen described in detail in order to avoid obscuring the presentinvention.

Reference throughout this specification to “one embodiment”, “anembodiment”, “one example” or “an example” means that a particularfeature, structure or characteristic described in connection with theembodiment or example is included in at least one embodiment of thepresent invention. Thus, appearances of the phrases “in one embodiment”,“in an embodiment”, “one example” or “an example” in various placesthroughout this specification are not necessarily all referring to thesame embodiment or example. Furthermore, the particular features,structures or characteristics may be combined in any suitablecombinations and/or subcombinations in one or more embodiments orexamples. Particular features, structures or characteristics may beincluded in an integrated circuit, an electronic circuit, acombinational logic circuit, or other suitable components that providethe described functionality. In addition, it is appreciated that thefigures provided herewith are for explanation purposes to personsordinarily skilled in the art and that the drawings are not necessarilydrawn to scale.

In the context of the present application, when a transistor is in an“off state”, or “off”, the transistor does not substantially conductcurrent. Conversely, when a transistor is in an “on state”, or “on”, thetransistor is able to substantially conduct current. By way of example,in one embodiment, a high-voltage transistor comprises an N-channelmetal-oxide-semiconductor field-effect transistor (NMOS) with thehigh-voltage being supported between the first terminal, a drain, andthe second terminal, a source. The high voltage MOSFET comprises a powerswitch that is driven by an integrated controller circuit to regulateenergy provided to a load. For purposes of this disclosure, “ground” or“ground potential” refers to a reference voltage or potential againstwhich all other voltages or potentials of an electronic circuit orintegrated circuit (IC) are defined or measured.

In a typical configuration of a multi-output power converter, each ofthe multiple secondary windings, may be coupled to the respective outputvia a switch (e.g., transistor). Those skilled in the art will be ableto appreciate that visibility of observing the transformer secondaryvoltage also referred to as idle ring can be very useful in increasingthe overall efficiency of the power converter. Typically, in amulti-output flyback converter topology with independent enableswitches/diodes for each of the outputs, the transformer secondaryvoltage is typically not visible. During the idle ring period, allenable switches are off and the transformer secondary winding is onlycapacitively coupled to the output, which hampers flyback idle ringdetection and visibility. Non-visibility of the idle ring may preclude“quasi-resonant” or “valley switching” operation of the power converter,which may reduce the converter efficiency and is therefore undesirable.

As will be discussed, an apparatus and a method of detecting andobserving an idle ring in a multi-output converter are disclosed inaccordance with the teachings of the present invention. Morespecifically the embodiments of the present invention teach detectingand observing an idle ring by enabling one of the output switchescoupled to the secondary windings of the power converter.

To illustrate, FIG. 1 depicts an example implementation of an examplemulti-output power converter with switches and including an example idlering detection/visibility block in accordance with the teachings of thepresent invention. In particular, FIG. 1 is a functional block diagramillustrating one example of a dc-dc power converter 100 that receives aninput voltage V_(IN) 102 to produce multiple (e.g., three) outputvoltages V_(O1) 162, V_(O2) 164, and V_(O3) 166, which are positive withrespect to an output return 190. The power converter 100 is shown toproduce the output voltage V_(O3) 166, an output current I_(O3) 193 to aload 136. In one example, the output voltages V_(O1) 162 and V_(O2) 164may also be coupled to drive loads (not shown in FIG. 1) with outputcurrents I_(O1) 191 and I_(O2) 192, respectively. In an example of anac-dc power converter, the dc input voltage V_(IN) 102 may be arectified and filtered ac input voltage. Input voltage V_(IN) 102 ispositive with respect to an input return 188. It may be appreciated byone of ordinary skill in the art having the benefit of the presentdisclosure, that other embodiments of power converter 100 of FIG. 1 mayinclude an arbitrary number of multiple outputs (“n” number of outputs)to produce multiple output voltages and multiple output currents atmultiple number of loads in accordance with the teachings of the presentinvention.

The example power converter 100 of FIG. 1 is a regulated flybackconverter. As shown, the power converter 100 includes energy transferelement T1 104, which in a flyback converter is a coupled inductor. Acoupled inductor is sometimes referred to as a transformer. From here onthroughout the specification the energy transfer element T1 104 may bereferred to as a transformer.

FIG. 1 is illustrated to include a primary winding 106 with N_(P) turns,and three secondary windings 108 with N_(S1) turns, 110 with N_(S2)turns, and 112 with N_(S3) turns of the energy transfer element T1 104,a switch S1 128, input return 188, a clamp circuit 122, output switchesSW1 146 and SW2 148, a synchronous rectifier (SR) 144, diodes D2 140 andD3 142, output capacitors C1 156, C2 158, and C3 160, a load 136, asense circuit 170, a clamp circuit 122, a primary controller 130, asecondary controller 168, and an isolation barrier and communication 134between the primary controller 130 and secondary controller 168. Otherexamples may include multiple secondary windings to drive multiple loadsat different or same output voltages and output currents. Also shown inFIG. 1 are primary voltage V_(P) 114, primary current I_(P) 124, aprimary current sense signal 194, a primary drive signal 132, secondarycurrents I_(S1) 115, I_(S2) 117, I_(S3) 119, and secondary voltagesV_(S1) 116, V_(S2) 118, and V_(S3) 120.

As shown in the depicted example, the primary controller 130 controlsthe primary switch S1 128 via a primary drive signal 132 to control thetransfer of energy to the secondary side. The primary controller 130 mayalso be responsive to the primary current sense signal 194, whichindicates the value of primary switch current I_(D) 126 in primaryswitch S1 128. Any of the several ways practiced in the art to sensecurrent in a switch may be utilized to provide the primary current sensesignal 194. In other examples, the primary switch S1 128 may be a metaloxide semiconductor field effect transistor (MOSFET), or a bipolarjunction transistor (BJT), or an insulated gate bipolar transistor(IGBT), or any other suitable type of switch. In one example, theprimary controller 130 and the primary switch S1 128 may be integratedin an integrated circuit chip.

The secondary controller 168 further includes, an output selection driveand idle ring visibility logic 174, an idle ring detection 176, adischarge detect circuit 178, and multi-output signal process andinterface blocks. The secondary controller 168 is coupled to receive afeedback signal U_(FB) 197 from the sense circuit 170, which is coupledto receive an output signal U_(O) 195 from one of the outputs. Thesecondary controller 168 controls the SR 144 via a drive signal DR_0 150to transfer energy to the multiple outputs. The output switches SW1 146and SW2 148 are also coupled to be driven by the secondary controller168 via drive signals DR_1 152 and DR_2 154.

The discharge detect circuit 178 is coupled to receive the secondarywinding voltage via a signal FWD 138 and coupled to output a DISCHARGEsignal 186 to the output selection drive and idle ring visibility logicblock 174. The multi-output signal process and interface block 180 iscoupled to output request signals REQ_1 182 and REQ_2 184 to the outputselection drive and idle ring visibility logic block 174, which isfurther coupled to output the drive signals DR_1 152 and DR_2 154 to theoutput switches SW1 146 and SW2 148, respectively. The discharge detectcircuit 178 is coupled to control the switching of the SR 144 via thesignal DR_0 150. A first terminal of the output switch SW1 146 iscoupled to the secondary winding 110. The idle ring detection block 176is coupled to receive the FWD signal 138, and is coupled to a secondterminal of the output switch SW1 146.

In one example, the output switch SW1 146 is enabled during an idleperiod of the power converter 100 to observe an idle ring of thesecondary voltage at the FWD signal 138 in accordance with the teachingsof the present invention. An idle period of the converter may bereferred to as, or detected by, a secondary discharge end time, whichmay be indicated by the low value of DISCHARGE signal 186 output by thedischarge detect circuit 178. In the illustrated example, a high valueof the DISCHARGE signal 186 may indicate the start of secondarydischarge time, and a low value of the DISCHARGE signal 186 may indicatethe end of secondary discharge time. In other examples, a low value ofthe DISCHARGE signal 186 may indicate the start of secondary dischargetime, and a high value of the DISCHARGE signal 186 may indicate the endof secondary discharge time. In the illustrated example, the start andend of the secondary discharge time may be detected in response to thesecondary winding voltage signal FWD 138. In one example, FWD 138 may bea terminal coupled to the secondary winding 108. Any well-known methodsin the art for calculating discharge time may be used to realize thedischarge detect circuit. For instance, in one example, at the beginningof a new switching cycle, when the magnetic element T1 104 is charging,one of the outputs of V_(O1) 162 or V_(O2) 164 may be selected byenabling either output switch SW1 146 or SW2 148. The output V_(O3) 166may be selected by enabling neither of the output switches SW1 146 orSW2 148. After being charged to a maximum voltage, the magnetic elementT1 104 begins to discharge. The discharge start time of the secondarymay be indicated by a high value of the discharge signal DISCHARGE 186which causes the SR 144 to be turned on via DR_0 150.

In one example, the discharge detect circuit 178 makes the dischargesignal DISCHARGE 186 low when the secondary winding begins to discharge.At the end of discharge time, the output selection drive and idle ringvisibility logic block turns on the output switch SW1 146 to enable idlering visibility at the output V_(O1) 162. In other words, when thesignal DISCHARGE 186 is high, the output selection drive and idle ringvisibility logic block 174 may enable either switch SW1 146 or SW2 148or neither in response to the request signals REQ_1 182 and REQ_2 184.When the signal DISCHARGE 186 is low, only the switch SW1 146 is enabledto observe the idle ring output. In other examples, more than one of theoutput switches may be enabled to observe the idle ring. Also in otherexamples, the start secondary discharge may be indicated by a low valueof the signal DISCHARGE 186, and the end of secondary discharge may beindicated by a high value of the signal DISCHARGE 186. In one examplethe high and low values of the signal DISCHARGE 186 are logic high andlogic low, respectively.

In one example, the idle ring detection block 176 is coupled to receivethe FWD signal 138 and a V_(O1) _(_) _(FB) signal 198. The idle ringdetection block 176 is coupled to output an idle ring output signal 196in response to a comparison of the FWD signal 138 and the V_(O1) _(_)_(FB) signal 198. In one example, the idle ring output signal 196 may becoupled to be received by a timing circuit (not shown) to generate thenext request pulse from the secondary controller 168 to the primarycontroller 130.

FIG. 2 is a functional block diagram illustrating one example of a dc-dcpower converter 200 similar to the power converter 100 of FIG. 1. Adifference between the power converter 100 and 200 is that the powerconverter 200 includes a transistor Q0 202 in place of SR 144 of FIG. 1,a transistor Q1 204 in place of SW1 146, and Q2 206 in place of SW2 148.All the other similarly named circuit elements are coupled and work in asimilar fashion as in FIG. 1.

Referring to the transistor Q0 202, its gate is coupled to receive adrive signal DR_0 150 to transfer energy to the multiple outputs. Thedrain of the transistor Q0 202 is coupled to one end of the secondarywinding 108 and the source of the transistor Q0 202 is coupled to theoutput return 190. Similarly, the gates of transistors Q1 204 and Q2 206are coupled to receive signals DR_1 152 and DR_2 154 by the outputselection drive and idle ring visibility logic block 174. Thetransistors Q0 202, Q1 204, and Q2 206 are shown to be MOSFETs, but canbe BJTs or IGBTs in other examples.

FIG. 3 illustrates an example implementation of an output selectiondrive and idle ring visibility logic block 300, which may be an exampleof the output selection drive and idle ring visibility logic block 174included in the power converter examples depicted in FIG. 1 or FIG. 2 inaccordance with the teachings of the present invention. As shown in FIG.3, the output selection drive and idle ring visibility logic block 300includes AND gates 302, 304, an inverter 306, and an OR gate 308. TheAND gate 302 is coupled to receive the signals REQ_1 182 and DISCHARGE186. The AND gate 304 is coupled to receive the signals REQ_2 184 andDISCHARGE 186. The inverter 306 is coupled to receive the signalDISCHARGE 186 and coupled to output a signal NOT_DISCHARGE 310 to aninput of the OR gate 308. The output of the OR gate 308 is coupled togenerate the signal DR_1 152, which drives the output switch SW1 146 asshown in FIG. 1, or transistor Q1 204 as shown in FIG. 2. The output ofthe AND gate 304 is coupled to generate the signal DR_2 154, whichdrives the output switch SW2 148 or transistor Q2 206 as shown in FIG.2.

The disclosed example circuit of the output selection drive and idlering visibility logic turns on the either SW1 146 (or transistor Q1 204)or SW2 148 (or transistor Q2 206) during the secondary charge time andenables only SW1 146 (or transistor Q1 204) at the end of secondarydischarge time to enable the idle ring visibility in accordance with theteachings of the present invention.

FIG. 4 illustrates an example implementation of an idle ring detectionblock 400, that may be an example of the idle ring detection block 176included in a power converter of FIG. 1 or FIG. 2. As shown in theexample depicted in FIG. 4, idle ring detection block 400 includes anop-amp comparator 402. A non-inverting terminal of the op-amp comparator402 is coupled to receive the signal V_(O1) _(_) _(FB) 198, which iscoupled to the output V_(O1) 162 as shown in FIG. 1 or FIG. 2. Aninverting terminal of the op-amp comparator 402 is coupled to receivethe signal FWD 138. The output the op-amp comparator 402 is coupled togenerate the idle ring output 196 signal, which may be coupled to bereceived by a timing circuit (not shown) to generate the next requestpulse from the secondary controller 168 to the primary controller 130 asshown in FIG. 1 or FIG. 2. In one example, the idle ring output 196signal may be used to achieve secondary peak switching or primary valleyswitching operation. In other examples the idle ring output 196 signalmay also be used for some other purpose.

FIG. 5 illustrates timing diagrams of various input and output signalsof the power converters 100 of FIG. 1 or 200 of FIG. 2 with and withoutidle ring visibility in accordance with the teachings of the presentinvention. The waveforms illustrated in FIG. 5 include REQ_1 182, REQ_2184, FWD 138, VS1 116, DR_1 152, DR_2 154, and DISCHARGE 186. As shown,three complete switching cycles T_(S1) 526, T_(S2) 528, and T_(S3) 530are illustrated in FIG. 5.

As can be seen at time t_(X1) 502, the output V_(O3) 166, may berequesting energy due to a loading condition. At time t_(X2) 504, thesignal FWD 138 goes high indicating a beginning of primary conduction.At this time, primary switch S1 128 is turned on producing a current inthe secondary winding 108. At time t_(X2) 504, the secondary voltageV_(S1) 116 goes low. At time t_(X3) 506, the secondary voltage V_(S1)116 and the signal DISCHARGE 186 go high indicating the start of asecondary discharge. At time t_(X4) 508, the signal FWD 138 approacheszero indicating the end of discharge. At time t₅ 510, the secondarycontroller 168 makes the signal DR_1 152 high to turn on the outputswitch SW1 146, which remains on until the time t_(X7) 514. From thetime t_(X5) 510 to t_(X6) 512, an idle ring may be observed as signalVS1 116 in accordance with the teachings of the present invention.

At the beginning of the second switching cycle T_(S2) 528, the signalFWD 138 goes high again. After the beginning of the second switchingcycle T_(S2) 528, the signal REQ_2 184 goes high following which thesecondary controller 168 turns on the output switch SW2 148 by makingthe signal DR_2 154 high at time t_(X7) 514. The signal DISCHARGE 186goes high at time t_(X7) 514, and goes low at t_(X8) 516. At time t_(X9)518, the signal DR_1 152 is made high again to turn on the output switchSW1 146, which enables the idle ring visibility on VS1 116 at timet_(X9) 518 until the end of the second switching cycle T_(S2) 528 inaccordance with the teachings of the present invention.

During the third switching cycle T_(S3) 530, the output switch SW1 144remains on in response to a request from the output V_(O1) 162. At timet_(X11) 522, the DISCHARGE signal 186 goes low and the signal DR_1 152remains high keeping the switch SW1 144 on for idle ring visibility inaccordance with the teachings of the present invention.

FIG. 6 illustrates an example flow diagram of various input and outputsignals of the power converters of FIG. 1 or FIG. 2 with and withoutidle ring visibility in accordance with the teachings of the presentinvention.

After starting at block 602, the controller may enter an idle state atblock 604. At the end of the idle state, it may be checked at block 606if a new switching cycle is starting. If a new switching cycle isstarting, then the process proceeds to block 608. If not, then theprocess goes back to the idle state at block 604. At the end of block606, the process enters the charge state at block 608. At the end of theblock 608, the process proceeds to block 610.

At block 610, it may be detected if the secondary discharge has started.If so, then the process proceeds to block 612. If not, then the processremains in the charge state at block 608.

At block 612, a desired output may be selected via the output switch SW1or SW2 or neither.

At block 614, the synchronous rectifier may be turned on. At the end ofblock 614, the process proceeds to block 616. At block 616, the processenters a discharge state and then moves to block 618.

At block 618, it may be checked if the end of discharge is detected ornot. If so, then the process moves to the next block 620, otherwise theprocess moves to block 616.

At block 620, the SR may be turned off. At the end of block 620, theprocess moves to the block 622.

At block 622, the output switch SW1 may be turned on to enable idle ringvisibility. At the end of block 622, the process proceeds to the idlestate at block 604.

The order in which some or all of the process blocks appear in process600 should not be deemed limiting. Rather, one of ordinary skill in theart having the benefit of the present disclosure will understand thatsome of the process blocks may be executed in a variety of orders notillustrated, or even in parallel.

The above description of illustrated examples of the present invention,including what is described in the Abstract, are not intended to beexhaustive or to be limitation to the precise forms disclosed. Whilespecific embodiments of, and examples for, the invention are describedherein for illustrative purposes, various equivalent modifications arepossible without departing from the broader spirit and scope of thepresent invention. Indeed, it is appreciated that the specific examplevoltages, currents, frequencies, power range values, times, etc., areprovided for explanation purposes and that other values may also beemployed in other embodiments and examples in accordance with theteachings of the present invention.

1. A secondary controller for use in a power converter with multipleoutputs, comprising: a discharge detect circuit coupled to receive avoltage signal from a transformer winding of the power converter,wherein the discharge detect circuit is coupled to output a dischargesignal in response to the voltage signal from the transformer winding; amulti-output signal process and interface block coupled to outputrequest signals to an output selection drive and idle ring visibilitylogic circuit; the output selection drive and idle ring visibility logiccircuit coupled to receive the discharge signal from the dischargedetect circuit and the output request signals from the multi-outputsignal process and interface block; and an idle ring detection circuitcoupled to one of a plurality of output switches and coupled to outputan idle ring output signal to generate a next request pulse from thesecondary controller to a primary controller.
 2. The secondarycontroller of claim 1, wherein the output selection drive and idle ringvisibility logic circuit is coupled to drive the plurality of outputswitches in response to the request signals.
 3. The secondary controllerof claim 1, wherein the discharge detect circuit is coupled to drive asynchronous rectifier coupled to the transformer winding.
 4. Thesecondary controller of claim 1, wherein the output selection drive andidle ring visibility logic circuit is coupled to enable a first outputswitch in response to the discharge signal.
 5. The secondary controllerof claim 4, wherein the output selection drive and idle ring visibilitylogic circuit is coupled to output a first drive signal to a controlterminal of the first output switch.
 6. The secondary controller ofclaim 1, wherein the output selection drive and idle ring visibilitylogic circuit is coupled to enable a second output switch in response tothe discharge signal.
 7. The secondary controller of claim 6, whereinthe output selection drive and idle ring visibility logic circuit iscoupled to output a second drive signal to a control terminal of thesecond output switch.
 8. The secondary controller of claim 1, whereinthe idle ring detection circuit is further coupled to receive thevoltage signal from the transformer winding of the power converter. 9.The secondary controller of claim 1, wherein the idle ring detectioncircuit is further coupled to receive an output voltage signal from anoutput terminal of said one of the plurality of output switches.